Product Description:
The multi-bucket excavator is a high-efficiency, intelligent, and low-consumption material handling equipment specifically developed for the raw material aging process in the brick and tile industry. Deployed within the aging room, it continuously, uniformly, and controllably excavates and transports raw materials (such as shale, coal gangue, clay, and fly ash) that have undergone a certain period of aging and homogenization to the next-level feeding system (such as a box feeder or belt conveyor).
As a crucial bridge connecting raw material aging and production preparation, this equipment solves the industry pain points of traditional loader or manual material handling methods, such as low efficiency, high energy consumption, poor homogenization effect, and insufficient silo capacity utilization. It is a core piece of equipment for achieving automated raw material processing and ensuring the stability of raw material quality.
Features:
1. Superior Material Retrieval Capacity and Homogenization Effect
Deep Three-Dimensional Retrieval: Utilizing a multi-row bucket design, it can simultaneously retrieve materials from the upper, middle, and lower layers within the excavation cross-section, achieving full-section mixing and retrieval of materials in the aging silo both horizontally and vertically. This breaks through the limitations of traditional equipment that only retrieves the surface or partial layers, truly re-homogenizing raw materials from different batches and layers, greatly improving the actual effect of the aging process.
Continuous and Uniform Discharge: As the excavator travels on the track, the buckets continuously circulate, ensuring stable discharge flow and uniform composition, laying a solid foundation for subsequent precise batching and stable production.
2. High Degree of Automation and Intelligence
Intelligent Collision Avoidance and Track Correction: Equipped with an ultrasonic/laser collision avoidance system and an automatic track correction device, ensuring safe and stable operation of the equipment in narrow silos, preventing collisions with silo walls or derailment.
Automatic Output Measurement: Integrated weighing modules or flow meters can record and upload the material retrieval volume in real time, facilitating production management and cost accounting.
3. Powerful Performance and Durable Design
Heavy-Duty Structural Design: The main steel structure features a reinforced design, with high-strength steel plates used in key load-bearing areas to ensure robustness and durability under long-term heavy loads and vibration conditions.
High-Efficiency Transmission System: Equipped with a heavy-duty reducer and high-strength transmission chain, offering high torque and strong overload resistance, easily handling materials of varying moisture and hardness.
Wear-Resistant Bucket and Chain: The bucket cutting edge uses wear-resistant alloy steel weld overlay or replaceable wear-resistant liners. Both the drive chain and bucket chain undergo special hardening treatment, extending service life by more than 3 times and significantly reducing maintenance costs.
4. Flexible Configuration and Low Energy Consumption
Multiple Drive Modes: Optional cable reel power supply or sliding contact line power supply modes are available to meet the needs of different aging silo lengths and layouts.
Energy-Saving Operation: Compared to traditional loaders, energy consumption is reduced by 40%-60%, with no exhaust emissions, making it more environmentally friendly.
Modular Design: Standard modular components facilitate installation, inspection, and maintenance. Parameters such as bucket capacity, digging width, and travel speed can be customized according to the customer's storage capacity and production needs.
Technical Parameters:
| Function |
To Further Crush Raw Materials Into Particle Size Of ≤ 2mm |
| Structure |
Full Steel Design With Longer Usage Life |
| Model |
DW45 |
| Highlight |
Auto, Brick Factory, Brick Machine |
| Warranty |
1 Year |
| Name |
Multi Bucket Excavator |
| Specification |
Full Steel Structure |
| Power |
16.5kw |
| Certification |
CE/ISO |
| Capacity |
40-60m3/hr |
Applications:
1. Applicable Scenarios and Processes
Core Application: Primarily used for end-face material handling in rectangular aging silos or long pre-homogenization stockpiles.
Suitable Processes: Suitable for various sintered brick and block production lines requiring high raw material homogeneity; a key piece of equipment ensuring raw material stability before secondary batching.
Materials Processed: Particularly suitable for processing aging raw materials with a certain degree of viscosity and a tendency to clump, such as clay, shale, coal gangue, sludge, fly ash, and their mixtures.
2. Customer Pain Points Solved
Solving the "Segregation" Problem: Traditional stockpiling methods cause raw material "segregation," compromising the aging and homogenization effect. This equipment completely solves this problem through full-section material handling, improving the stability of brick quality.
Replacing High-Cost Equipment: Replaces multiple loaders and drivers, significantly reducing equipment investment, fuel consumption, labor costs, and maintenance expenses.
Improving Silo Utilization: Enables silo cleaning operations, increasing the material removal rate within the silo to over 95%, maximizing the utilization of the aging silo volume.
Improve the working environment: Automated and enclosed material handling significantly reduces dust in the warehouse, improves the working environment, and meets environmental protection requirements.
Customization:
Halstec is proud to offer the DW45 model, an advanced automatic mud brick making machine designed to meet the needs of modern brick manufacturing. Originating from CHINA and certified with CE/ISO standards, this clay brick making machine fully automatic ensures high quality and reliability for your brick production.
The DW45 automatic brick manufacturing machine features a full steel structure for durability and strength. Its primary function is to further crush raw materials into particle sizes of ≤ 2mm, ensuring consistent and high-quality brick output. This multi bucket excavator is an essential highlight of the machine, enabling efficient processing and automation in your brick factory.
With a minimum order quantity of just 1 set and a supply ability of 1-3 sets per month, Halstec provides flexible purchasing options. Pricing is negotiable to accommodate your specific requirements. Packaging is done nude in the container to optimize shipping efficiency.
Delivery time is estimated at 60-70 days after advanced payment. Payment terms include T/T, LC, or negotiation to suit your convenience. Choose Halstec’s DW45 automatic brick making machine for a reliable, fully automatic solution to enhance your brick production capabilities.
FAQ:
Q1: What is the brand and model number of the Automatic Brick Making Machine?
A1: The Automatic Brick Making Machine is from the brand Halstec, and the model number is DW45.
Q2: Where is the Automatic Brick Making Machine manufactured?
A2: The machine is manufactured in China.
Q3: What certifications does the Halstec DW45 machine have?
A3: The machine is certified with CE and ISO certifications.
Q4: What is the minimum order quantity and the price for the Automatic Brick Making Machine?
A4: The minimum order quantity is 1 set, and the price is negotiable depending on the order specifications.
Q5: How is the machine packaged and what is the delivery time after payment?
A5: The machine is packaged nude in the container, and the delivery time is 60-70 days after receiving the advanced payment.
Q6: What are the payment terms and supply ability for the Halstec DW45?
A6: Payment terms include T/T, LC, or negotiation. The supply ability is 1-3 sets per month.
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